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Fit & Style

Manufacturing

Fabric and trims are checked by qualified checkers. Segregation of defective materials is done from good materials. The purpose is to get quality shirts after stitching and finishing. Factories use fabric checking machines to speed up checking process and make quality checking process more effective. Sometimes factories get fabrics with shade variation. They segregate different shades and make shade bands. Later cutting is done shade wise (lot wise). The purpose is to eliminate fabric shade variation in shirts.

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Once fabric is sourced and pattern is ready to use, cutting of fabric is started. Fabric is laid on the flat table. Multiple layers (fabric plies) are cut together. Marking of outlines for shirt components are done by using paper patterns. After marking, fabric is cut using cutting machine.

Fabric is the major cost component in a garment. So, before cutting marker making is done wisely to increase fabric utilization. Marker making and cutting can be done using computer controlled machine.

For checks and stripes customers want checks and stripes should match in between shoulder and sleeve, left front and right front panels, even in side seams. To match checks, garment components need to cut accordingly.
Fusible interlinings are cut for collar and cuffs. Interlinings components are attached to collar and cuff components using fusing machine.

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Benefits of using Giza Cotton instead of Design Expertise

Giza cotton is renowned for its exceptional quality and is considered one of the finest cotton varieties globally. It’s primarily cultivated in the Nile River Valley in Egypt, where the unique climate and fertile soil create the perfect conditions for its growth.

Giza cotton fibres are remarkably long, which contributes to the fabric’s strength, smoothness, and softness. The length of these fibers allows for finer yarns to be spun, resulting in a luxurious feel and exceptional durability.

The fibers are incredibly fine and uniform in thickness, ensuring a consistent and smooth texture in the fabric. This fine quality enhances the fabric’s ability to hold color and lends a lustrous finish to the shirts.

Known for its breathability, Giza cotton allows air to circulate through the fabric, keeping the wearer cool and comfortable. Its softness against the skin makes it ideal for all-day wear.

The inherent luster and sheen of Giza cotton lend an unmistakable luxurious appearance to garments, making SYNK shirts not just a choice for comfort but also for elegant style.

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In the finishing stage, buttons are attached to the collar, cuffs, and the front placket. Buttonholing is performed on these parts, and uncut thread tails are trimmed. Other finishing sub-processes include stain removal, alterations of defective shirts, and pressing. In cases where shirt washing is required, factories wash the shirts to achieve the desired texture and aesthetic look.

Tailors or sewing operators create shirts using sewing machines. First, the shirt parts are assembled. In a tailoring shop, the shirt washing process is not typically included. Nevertheless, buttonholing and button attaching operations are carried out by hand, as the cost of buttonholing and button attaching machines is not cost-effective for tailoring shops.